Intelligent weld tracking technology：
In industrial production, the deviation of the processing and assembly of the workpiece, the thermal deformation during welding and other factors often cause the position of the weld to be offset. If the welding equipment cannot accurately align the welds, it will be very prone to problems such as virtual welding and leakage welding for a long time. Intelligent weld tracking technology is the key to solving this dilemma.
Robot fiber laser welding machine uses laser vision, arc and other sensors to collect weld information in real time. Among them, the laser vision sensor is the most outstanding. It emits a laser beam and constructs a three-dimensional image of the weld based on the reflected light, with an accuracy of ±0.05mm or even higher. The sensor quickly transmits the collected data to the data processing unit, and advanced algorithms analyze the data in depth to accurately identify the position, shape and direction of the weld, and then generate a real-time welding path. Once the position of the weld changes, the system will immediately issue instructions to control the robot to adjust the position and attitude of the welding torch to ensure that the welding torch moves accurately along the weld throughout the process.
Laser energy control technology：
Laser energy is the core element that determines the quality of welding. Different materials, welding processes and weld requirements need to be adapted to the laser energy. Laser energy control technology gives robot fiber laser welding machine the ability to accurately regulate laser energy.
This technology can accurately adjust the laser power, pulse width, frequency and other parameters. Before welding, the technical personnel accurately set the laser energy parameters in the control system based on the material material, thickness and welding process. During welding, the system monitors the laser energy output in real time and dynamically adjusts according to preset values. For example, for welding thin plates, a low and stable laser power is required to prevent the plate from burning through; For welding thick plates, the power is appropriately increased to ensure the penetration of the weld.
Automated programming and control technology：
Traditional welding operations rely on manual programming and operation, which is time-consuming and laborious. In the face of complex and changeable product design and process requirements, flexibility is seriously insufficient. The advent of automated programming and control technology has completely reversed this situation.
The technology integrates advanced computer algorithms and intelligent software systems. The operator only needs to enter the three-dimensional model of the welding workpiece, weld information and welding process parameters in the control system, and the system can automatically generate the optimized welding program without manually writing complex code. In addition, the automated programming system has a powerful simulation function. The welding process is simulated through virtual simulation before welding, and potential problems are detected in advance and the procedures are adjusted in time, greatly shortening the programming and debugging time.
In the aerospace field, the shape of parts and components is complex, the accuracy requirements are extremely high, and the products are updated quickly. Robot fiber laser welding machine adopts robot fiber laser welding machine with automated programming and control technology, which can quickly generate new welding procedures based on the design changes of different types of aircraft parts to achieve efficient and accurate welding.In the past, it took several weeks for manual operation to prepare welding procedures for new aviation parts. Now, with the help of automated programming systems, it can be completed in just a few days or even less, greatly improving production efficiency and effectively promoting the research and development and production process of aerospace products.
Relying on the above three core technologies, robot fiber laser welding machine has outstanding advantages in welding quality, production efficiency, and production flexibility, and has now become an industrial welding machine.In the wave of intelligent and automated transformation of the manufacturing industry, its application prospects will become more and more broad.If you are looking for a high-performance robot fiber laser welding machine, general electric welding machine is the perfect choice. General electric welding machines bring together cutting-edge technology, excellent performance and reliable quality, can meet your welding needs in all directions, enable enterprise production, and help seize the opportunity in the fierce market competition.